The Internet of Things for Manufacturing integrates information technology (IT) and operations technology (OT) to forge a stronger manufacturing organisation. The CII and Deloitte have recognised the key areas which can be impacted in a smart factory as a result of the integration of the digital and physical landscapes. Here are the five production processes that can be transformed using IoT.  

Manufacturing operations: Additive manufacturing, or 3D printing, can be used to produce rapid prototypes or low-volume spare parts. Waste and cycle time can be minimised using real-time production and inventory data through advanced planning and scheduling. Cognitive bots and autonomous robots are making effective the execution of routine processes. Digital twin is helping to move beyond automation and integration to predictive analyses.

Warehouse operations: Augmented reality is assisting personnel with pick-and-place tasks. Further, operations can be executed with the help of autonomous robots.

Inventory tracking: Sensors are being used to track real-time movements and locations of raw materials, work-in-progress and finished goods, and high-value tooling. Analytics can optimize inventory on hand and automatically signal for replenishment.

Quality: In-line quality testing using is being made possible using optical-based analytics. Real-time equipment monitoring can predict potential quality issues. 

Maintenance: Augmented reality can assist maintenance personnel in maintaining and repairing equipment, aided by sensors to drive predictive and cognitive maintenance analytics.

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